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Boeing knew of flaw in part linked to UPS plane crash

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Boeing knew of flaw in part linked to UPS plane crash, US safety board report says

In an update report , the US National Transportation Safety Board (NTSB) revealed that cracks found in the engine mounting assembly had previously occurred on several other aircraft.

The plane briefly lifted off from the runway, before hurtling out of control into an industrial area. Fifteen people died as a result, including three crew and 12 on the ground.

The MD-11F freighter operated by UPS, crashed after one of its engines separated from the wing as it was preparing to take off from Louisville.

An aircraft that crashed in flames in Kentucky in November had a structural flaw that had been identified by Boeing on similar planes 15 years ago, according to investigators.

At the time the manufacturer responsible for the aircraft, Boeing, concluded that the issue "would not result in a safety of flight condition".

The MD-11 is a relatively elderly design that was originally produced by McDonnell Douglas. Boeing acquired the company in 1997.

The last MD-11 came off the production line in 2001, but Boeing has continued providing parts and service support.

In the aftermath of the Kentucky disaster, the NTSB issued a preliminary report which drew attention to cracks in the engine attachment mechanism. Its latest update goes further, describing fractures due to evidence of "fatigue" – or repeated stresses - in a critical bearing, as well as the mounting it is meant to sit in.

It points out that Boeing had previously found failures of the same part on four occasions, affecting three different aircraft. In 2011, the company sent a "service letter" to operators warning them of its findings. This is a non legally-binding document used to alert operators about important safety or maintenance information.

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