Skip to content
Tech News
← Back to articles

3M's PFAS exit killed the supply chain for two-phase immersion cooling in DCs

read original get Immersion Cooling System Kit → more articles
Why This Matters

The discontinuation of PFAS chemicals by 3M has critically impacted the data center industry, especially those relying on two-phase immersion cooling technologies that depend on these fluids. This development underscores the urgent need for the industry to innovate and adapt to environmental regulations and chemical supply chain disruptions. Additionally, new legislation in Germany highlights the growing emphasis on energy efficiency and waste heat reuse in data centers, shaping future infrastructure standards.

Key Takeaways

Long-form analysis, market context, and editorial takes on what's shaping the data center cooling industry.

Germany Says Your Data Center Has to Heat the Neighborhood. The Deadline Is July 1. On July 1, 2026, a law takes effect in Germany that no other major data center market has attempted at this scale. Any new data center commissioned on or after that date must reuse at least 10% of its waste heat. By 2027, the threshold rises to 15%. By 2028, 20%. Miss the target and the fines start at EUR 50,000, climbing to EUR 100,000 depending on the violation. The law is called the Energieeffizienzgesetz. The German Parliament passed it in September 2023. It took effect in November of that year. And for most of the time since, the data center industry has treated it like something that would sort itself out before the deadline arrived. The deadline arrived. This is a premium deep dive. We've made it available as a preview. Subscribe to read the full analysis. Read Full Article (Free Preview)

The Fluid That Made Two-Phase Immersion Cooling Work Just Became a Liability Worth $12.5 Billion On December 20, 2022, 3M announced it would stop manufacturing all PFAS chemicals by the end of 2025. That single decision vaporized the supply chain for two-phase immersion cooling in data centers. The fluids that made the technology possible, Novec 7100, Novec 649, Fluorinert FC-72, are gone. The last day to place a new Novec order was March 31, 2025. Manufacturing lines shut down by year's end. 3M did not make this call because they found a better product. They made it because they were staring down over 4,000 lawsuits and a $12.5 billion settlement with more than 11,000 U.S. public water systems alleging PFAS contamination in drinking water. This is a premium deep dive. We've made it available as a preview. Subscribe to read the full analysis. Read Full Article (Free Preview)

72% of Data Center Water Consumption Happens Somewhere You Can't See It The number that dominates the data center water debate is wrong. Not wrong in the sense of inaccurate. Wrong in the sense of incomplete. When people talk about data center water consumption, they picture cooling towers on a rooftop evaporating thousands of gallons an hour. That is real. That happens. And it accounts for roughly 28% of the total water footprint. The other 72% happens off-site. At the power plants generating the electricity that these facilities consume around the clock. Bluefield Research published these figures in late February 2026 in a report titled "The Water-Power Nexus." The numbers reframe the entire conversation. This is a premium deep dive. We've made it available as a preview. Subscribe to read the full analysis. Read Full Article (Free Preview)

The Global Water Table Is Collapsing. Data Centers Are Drinking Faster. A United Nations report published in March 2025 introduced a term that should unsettle anyone building cooling infrastructure: "global water bankruptcy." The language is deliberate. According to the UN University's Institute for Water, Environment and Health, the world has moved past water stress and past water crisis into a condition where accumulated damage to freshwater systems has become, in many regions, irreversible. Half of the planet's large lakes have lost water since the early 1990s. Seventy percent of major aquifers are in long-term decline. Dozens of major rivers no longer reach the sea year-round. Against that backdrop, the data center industry is scaling water consumption at a rate that would have been unthinkable five years ago. A large hyperscale data center consumes roughly 300,000 gallons of water per day. Facilities running dense AI workloads push that figure to 5 million gallons daily. Google reported approximately 6 billion gallons consumed by its data centers in 2024. Microsoft hit 1.69 billion gallons in fiscal year 2024, a 34% year-over-year increase driven almost entirely by AI infrastructure expansion. This is a premium deep dive. We've made it available as a preview. Subscribe to read the full analysis. Subscribe to Continue Reading

120 Kilowatts Per Rack and Rising: Why Liquid Cooling Became Mandatory for AI Infrastructure There is a clean line in the thermal management timeline. Before 2023, air cooling worked for the overwhelming majority of data center deployments. Standard server racks generated 7 to 15 kilowatts of heat, and a well-designed hot-aisle/cold-aisle configuration with precision air handlers could manage that load without breaking a sweat. Literally. Then AI training clusters showed up at 40, 60, 85 kilowatts per rack. And now the next generation of GPU-dense cabinets is pushing past 120 kW, with designs on the board targeting 200 to 250 kW. Air cooling hits a hard physical ceiling around 25 to 30 kW per rack. The liquid cooling market has responded accordingly. BIS Research pegs the global market at $3.93 billion in 2024, growing to $22.57 billion by 2034. Goldman Sachs projects that 76% of AI servers will be liquid-cooled by the end of 2026, up from 15% in 2024. A fivefold increase in adoption in two years. This is a premium deep dive. We've made it available as a preview. Subscribe to read the full analysis. Subscribe to Continue Reading

Nevada Banned Evaporative Cooling for Data Centers. Other States Are Watching. In 2025, Nevada became the first U.S. state to ban evaporative cooling in new data center construction. The decision was not symbolic. Nevada sits in the driest region of the country, relies heavily on the Colorado River system (which has been in sustained decline for over two decades), and had watched a cluster of hyperscale data center proposals land on its doorstep, each one requesting municipal water allocations that would have supplied thousands of homes. The state said no. Not to data centers entirely. To the specific cooling technology that consumes the most water. California followed with SB 58, a disclosure law requiring data centers above a certain capacity to report their water consumption publicly. Several other states have water reporting mandates in various stages of committee work. The European Commission announced minimum water performance standards for data centers that will take effect in 2026. The regulatory direction is clear. The only variable is speed. This is a premium deep dive. We've made it available as a preview. Subscribe to read the full analysis. Subscribe to Continue Reading

Free to Read

The Water-Power Tradeoff That Data Center Operators Keep Getting Wrong A growing number of data center operators have started swapping water-cooled systems for air-cooled alternatives, claiming sustainability wins. The math tells a different story. Air cooling eliminates on-site water use, sure. But it doubles or triples electricity consumption, pushing the water burden upstream to power plants that need their own cooling loops to generate that extra juice. Read more → A growing number of data center operators have started swapping water-cooled systems for air-cooled alternatives, claiming sustainability wins. The math tells a different story. Air cooling eliminates on-site water use, sure. But it doubles or triples electricity consumption, pushing the water burden upstream to power plants that need their own cooling loops to generate that extra juice. The problem doesn't vanish. It moves. Colocation vacancy rates have cratered to 2.3%, down from 9.8% in 2020. The construction pipeline grew tenfold over the same period. Every new facility that comes online has to make a fundamental call on how it manages heat, and that decision ripples through local water tables and power grids for decades. A large data center drinks roughly what a town of 50,000 people does in a day. Regulators in multiple states have started blocking projects over that kind of draw. The operators getting this right tend to match their cooling architecture to their actual scale. Hyperscalers running 100+ MW loads are exploring on-site power generation, including hydrogen fuel cells that produce water as a byproduct. Facilities in central Ohio are already piloting private microgrids built around this concept. Mid-tier and edge deployments, meanwhile, are finding that modern evaporative cooling towers can hit the efficiency marks without the electricity penalty. And micro data centers, anything from a large closet to a shipping container, remain firmly in air-cooling territory, where even the smallest cooling tower would be ten times more capacity than needed. True sustainability means refusing to solve one problem by creating another. The operators who claim green credentials while tripling their grid draw are playing an accounting trick, not running an efficient facility.

Adaptive Cooling, Immersion Bets, and the Vendors Shaping What Comes Next Schneider Electric ships cooling units packed with IoT sensors that run predictive maintenance cycles before failures happen. Iceotope has built immersion cooling platforms that work across traditional, hyperscale, and edge environments, pushing PUE numbers into territory that air-cooled facilities cannot touch. Three very different approaches from three companies that agree on one thing: the old way of blowing cold air through server rows has a ceiling, and the industry is about to hit it. Read more → Schneider Electric ships cooling units packed with IoT sensors that run predictive maintenance cycles before failures happen. Iceotope has built immersion cooling platforms that work across traditional, hyperscale, and edge environments, pushing PUE numbers into territory that air-cooled facilities cannot touch. Stulz leans on free cooling and precise humidity control to shave CO2 output. Three very different approaches from three companies that agree on one thing: the old way of blowing cold air through server rows has a ceiling, and the industry is about to hit it. The next shift is adaptive cooling, systems that use AI to learn a facility's thermal behavior in real time and adjust output to match actual load. Most data centers today over-cool by a significant margin because their control systems react to worst-case thresholds rather than live conditions. Adaptive systems eliminate that cushion, and the energy savings compound across thousands of racks. Digital Realty introduced direct liquid cooling across 170 data centers worldwide in 2024, signaling that the colocation giants see liquid as table stakes rather than a premium add-on. Edge computing adds another dimension. Smaller facilities in distributed locations create opportunities for cooling designs that would never make sense at hyperscale, from geothermal loops to ambient-air setups in northern climates. The vendors winning contracts right now are the ones who can deliver across all three tiers: hyperscale, colo, and edge. Single-product companies are getting boxed out.

... continue reading