Orbital Matter 3D prints rigid beam aboard satellite in orbit
German startup Orbital Matter says its Replicator-2 satellite used an onboard 3D printer to extrude and UV-cure a half-meter rigid plastic beam while in orbit, a process the company likens to mixing cement and water. The satellite, launched on a SpaceX rideshare this summer, carried four such printers, though one of two units meant to deploy a flexible solar array failed due to an anomaly.
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CEO Jakub Stojek frames the demonstration as proof that spacecraft components could be built on-orbit at whatever scale a mission requires, rather than being folded to fit a rocket fairing and then deployed. This approach could ease engineering constraints on future power-hungry and heat-dissipating spacecraft, including potential orbital data centers, though the technology remains early-stage given the partial failure on this mission.
- Orbital Matter's Replicator-2 satellite 3D printed a half-meter rigid beam in orbit using UV-cured resin.
- The company is collaborating with the European Space Agency and Thales Alenia on the technology.
- One of two printers meant to deploy a flexible solar array failed due to an anomaly, showing the approach is still maturing.
Source: techcrunch.com — Tim Fernholz, 2026-11-03
Published there as: “Orbital Matter 3D printed the first rigid beam in the vacuum of space”
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