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Nvidia and Intel tout homegrown American chip supply chain prowess as country bolsters local production, but gaps remain — crucial Blackwell packaging steps remain offshore as projects grow in scope and scale

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Nvidia shouted proudly in a recent blog post that its network of American manufacturing partners and suppliers now spans 43 states, that TSMC's Phoenix plant is producing Blackwell wafers at volume, and that it plans to produce up to $500 billion of AI infrastructure in the U.S. over four years with partners including TSMC, Foxconn, Wistron, Corning, Coherent, and Amkor. Intel has made its own case in an America 250 post presenting end-to-end U.S. capabilities across design, manufacturing, and advanced packaging.

Both accounts hold up at the wafer stage but omit the same downstream step: every Blackwell die that leaves TSMC's Arizona fab still crosses the Pacific to be packaged, no HBM is manufactured or packaged on U.S. soil, and the facilities intended to close those gaps won’t start production until 2028 at the earliest.

Lofty projects

Foxconn is building a Houston factory to produce GB300 tray modules for Nvidia, and Wistron will assemble and test Nvidia AI systems at a new facility in Fort Worth, Texas. Coherent broke ground in June on an expanded Sherman, Texas, plant that the company describes as the first volume-production 6-inch indium phosphide fab, supplying the lasers and optical components that link AI systems together.

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Corning is adding more than 3,000 jobs across optical manufacturing sites in North Carolina and Texas. The post also cites an estimate from consultancy Public First that Nvidia-driven AI demand will contribute $485 billion to U.S. GDP in 2026 and support over 100,000 jobs. “AI is driving a once-in-a-generation opportunity to reinvigorate American manufacturing and supply chains,” said Nvidia’s Jensen Huang in the post.

Meanwhile, Intel's post lists R&D and manufacturing across Oregon, Arizona, New Mexico, and California, describes Ohio as “a planned site,” and devotes most of its length to workforce programs, K-12 AI education, and the company’s America250 partnership. Neither post addresses where the most advanced AI processors are actually assembled into finished chips.

The Pacific round-trip

Nvidia and TSMC produced the first Blackwell wafer at Fab 21 near Phoenix last October, and the site has since moved to volume output of Blackwell silicon on TSMC's 4NP node, the custom 4nm-class process built for Nvidia. On the other side of the Phoenix metro area, Intel's Fab 52 became fully operational in the same month as the first high-volume home of Intel 18A, and Naga Chandrasekaran, Intel's chief technology and operations officer, told CNBC in December that the fab is capable of more than 10,000 18A wafer starts per week. Panther Lake reached broad availability in January, Clearwater Forest is due in the first half of this year, and 18A yields are expected to reach industry-standard levels in early 2027, which I covered in my examination of Intel's fab roadmap.

This ultimately means that leading-edge logic wafers are now being fabbed in the U.S. by two companies on two competing nodes. That’s a genuine change and, by any measure, a monolithic achievement when compared to the start of the decade, and neither company overstates that in their corporate blogs.

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